Modelling of residual stresses in the shot peened material C-1020 by artificial neural network

Authors:
Cetin Karataş;Adnan Sozen;Emrah Dulek
Affiliations:
Gazi University, Faculty of Technical Education, Department of Mechanical, Teknikokullar, 06500 Ankara, Turkey;Gazi University, Faculty of Technical Education, Department of Mechanical, Teknikokullar, 06500 Ankara, Turkey;Gazi University, Faculty of Technical Education, Department of Mechanical, Teknikokullar, 06500 Ankara, Turkey
Venue:
Expert Systems with Applications: An International Journal
Year:
2009

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Abstract

This study consists of two cases: (i) The experimental analysis: Shot peening is a method to improve the resistance of metal pieces to fatigue by creating regions of residual stress. In this study, the residual stresses induced in steel specimen type C-1020 by applying various strengths of shot peening, are investigated using the electrochemical layer removal method. The best result is obtained using 0.26mmA peening strength and the stress encountered in the shot peened material is -276MPa, while the maximum residual stress obtained is -363MPa at a peening strength of 0.43mmA. (ii) The mathematical modelling analysis: The use of ANN has been proposed to determine the residual stresses based on various strengths of shot peening using results of experimental analysis. The back-propagation learning algorithm with two different variants and logistic sigmoid transfer function were used in the network. In order to train the neural network, limited experimental measurements were used as training and test data. The best fitting training data set was obtained with four neurons in the hidden layer, which made it possible to predict residual stress with accuracy at least as good as that of the experimental error, over the whole experimental range. After training, it was found the R^2 values are 0.996112 and 0.99896 for annealed before peening and shot peened only, respectively. Similarly, these values for testing data are 0.995858 and 0.999143, respectively. As seen from the results of mathematical modelling, the calculated residual stresses are obviously within acceptable uncertainties.