Motion navigation for arc welding robots based on feature mapping in a simulation environment

  • Authors:
  • Zhenyu Liu;Wanghui Bu;Jianrong Tan

  • Affiliations:
  • State Key Laboratory of CAD&CG, ZheJiang University, HangZhou 310027, China;State Key Laboratory of CAD&CG, ZheJiang University, HangZhou 310027, China;State Key Laboratory of CAD&CG, ZheJiang University, HangZhou 310027, China

  • Venue:
  • Robotics and Computer-Integrated Manufacturing
  • Year:
  • 2010

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Abstract

The efficiency of the off-line programming for the arc welding robots depends on the complexity of the workpieces and the welding experience of the technician. When the workpieces or fixtures are redesigned or the robot workstation layout is changed, the result of prior off-line programming cannot be reused. With the thought of CAD/CAPP/CAM integration, this paper presents a feature mapping algorithm, which converts the design features of the workpieces to the machining features of the seams. Then a motion navigation method based on feature mapping in a simulation environment is proposed. This method comprises initial position guiding and seam tracking. For initial position guiding, a motion path with the least energy consumption is generated based on the weighted optimal control; then the path is revised for avoiding obstacles by setting the path tags dynamically. For seam tracking, the seam is dispersed into discrete welding points; then the welding gun moves through each point according to the welding sequence. The method is implemented in the development of an off-line programming simulation system. Industrial cases of the welding robot workcell layout for automobile door frames show the method can make the off-line programming much more effective.