Tool path generation for a surface model with defects

  • Authors:
  • Sang C. Park;Minho Chang

  • Affiliations:
  • Department of Industrial Engineering, Ajou University, San 5, Woncheon-dong, Yeongtong-gu, Suwon, Republic of Korea;Department of Mechanical Engineering, Korea University, Anam-Dong, Seongbuk-Gu, Seoul 136-701, Republic of Korea

  • Venue:
  • Computers in Industry
  • Year:
  • 2010

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Abstract

A 3-axis tool path generation algorithm for free-form surface models including defects, such as gaps and overlaps is presented in this paper. To avoid the difficulty of computing a complete cutter location (CL)-surface, the proposed approach generates a tool path by slicing CL-elements instead of a complete CL-surface. A key feature of the proposed approach is that it reduces the number of CL-elements to be sliced by utilizing the correspondence information between CL-elements and cutter contact (CC)-elements. This feature significantly improves the computational efficiency of the proposed algorithm. Empirical tests show that the proposed approach is robust to geometric defects of CAD models, gaps and overlaps, with a near O(n) time complexity, where n is the number of slicing planes.