Productivity improvements through prediction of electrolyte temperature in aluminium reduction cell using BP neural network

  • Authors:
  • F. Frost;V. Karri

  • Affiliations:
  • Comalco Aluminium Limited, Tasmania, Australia;School of Science and Engineering, University of Tasmania, Tasmania, Australia

  • Venue:
  • PRICAI'00 Proceedings of the 6th Pacific Rim international conference on Artificial intelligence
  • Year:
  • 2000

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Abstract

Primary aluminium is produced using a highly dynamic and unstable technique known as the Hall-Heroult process. An important consideration for aluminium smelting is minimisation of process variation, which is monitored by measuring particular parameters of the Hall-Heroult process and administering corrective action as appropriate to return or maintain the process within a predetermined control range. A critical parameter to be controlled is electrolyte temperature. Due to the high temperature and corrosive environment associated with the Hall-Heroult process it is beneficial to have some alternative methodology of electrolyte temperature measurement than the existing thermocouple technique. In this paper it is shown that a neural network is applied to predict electrolyte temperature in the Hall-Heroult cell, yielding significant productivity improvements. In particular, the backpropagation, BP, neural network is used to develop an appropriate process model. Moreover, it is shown that careful consideration given to the training data used to develop the neural network model has given an accurate electrolyte temperature prediction methodology.