Concept modelling of automotive beams, joints and panels

  • Authors:
  • D. Mundo;S. Donders;R. Hadjit;G. Stigliano;P. Mas;H. Van Der Auweraer

  • Affiliations:
  • Department of Mechanical Engineering, University of Calabria, Rende, Italy;LMS International, Leuven, Belgium;LMS International, Leuven, Belgium;LMS International, Leuven, Belgium;LMS International, Leuven, Belgium;LMS International, Leuven, Belgium

  • Venue:
  • F-and-B'10 Proceedings of the 3rd WSEAS international conference on Finite differences - finite elements - finite volumes - boundary elements
  • Year:
  • 2010

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Abstract

The paper proposes a methodology for the concept design of beam-like structures, joints and panels in a vehicle FE model, with the aim of enabling accurate NVH simulations of the Body in White (BIW) already in the initial phases of the vehicle design process. Concept models of beams and joints are created, respectively, by means of a geometric analysis of beam-member cross-sections and a static analysis of joints. Concept panels are modelled by coarsening the original FE mesh, while preserving the characteristics of these parts in terms of basic geometric features, such as shape and curvature. The proposed approach is illustrated by using an industrial case study, where simplified models of beams, joints and panels of the upper region of a vehicle's BIW are created and validated through full vehicle FE analyses. In line with the standards used by automotive manufacturers, two static load cases are defined and analyzed to assess the accuracy of the concept model in terms of static torsion and bending stiffness of the vehicle body.