Flexible PMP Approach for Large-Size Cell Formation

  • Authors:
  • Boris Goldengorin;Dmitry Krushinsky;Jannes Slomp

  • Affiliations:
  • LATNA--Laboratory of Algorithms and Technologies for Networks Analysis and Department of Higher Mathematics, The National Research University Higher School of Economics, Moscow 101000, Russia/ and ...;Department of Operations, University of Groningen, 9700 AV Groningen, The Netherlands;Department of Operations, University of Groningen, 9700 AV Groningen, The Netherlands

  • Venue:
  • Operations Research
  • Year:
  • 2012

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Abstract

Lately, the problem of cell formation CF has gained a lot of attention in the industrial engineering literature. Since it was formulated more than 50 years ago, the problem has incorporated additional industrial factors and constraints while its solution methods have been constantly improving in terms of the solution quality and CPU times. However, despite all the efforts made, the available solution methods including those for a popular model based on the p-median problem, PMP are prone to two major types of errors. The first error the modeling one occurs when the intended objective function of the CF as a rule, verbally formulated is substituted by the objective function of the PMP. The second error the algorithmic one occurs as a direct result of applying a heuristic for solving the PMP. In this paper we show that for instances that make sense in practice, the modeling error induced by the PMP is negligible. We exclude the algorithmic error completely by solving the adjusted pseudo-Boolean formulation of the PMP exactly, which takes less than one second on a general-purpose PC and software. Our experimental study shows that the PMP-based model produces high-quality cells and in most cases outperforms several contemporary approaches.