Automatic microstructural characterization and classification using artificial intelligence techniques on ultrasound signals

  • Authors:
  • Thiago M. Nunes;Victor Hugo C. De Albuquerque;JoãO P. Papa;Cleiton C. Silva;Paulo G. Normando;Elineudo P. Moura;JoãO Manuel R. S. Tavares

  • Affiliations:
  • Departamento de Engenharia de Teleinformática, Universidade Federal do Ceará, Fortaleza, Ceará, Brazil;Programa de Pós-Graduação em Informática Aplicada, Universidade de Fortaleza, Fortaleza, Ceará, Brazil;Departamento de Ciência da Computação, Universidade Estadual Paulista, Bauru, São Paulo, Brazil;Departamento de Engenharia Metalúrgica e de Materiais, Universidade Federal do Ceará, Fortaleza, Ceará, Brazil;Departamento de Engenharia de Teleinformática, Universidade Federal do Ceará, Fortaleza, Ceará, Brazil;Departamento de Engenharia Metalúrgica e de Materiais, Universidade Federal do Ceará, Fortaleza, Ceará, Brazil;Instituto de Engenharia Mecínica e Gestão Industrial, Departamento de Engenharia Mecínica, Faculdade de Engenharia, Universidade do Porto, Porto, Portugal

  • Venue:
  • Expert Systems with Applications: An International Journal
  • Year:
  • 2013

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Abstract

Secondary phases such as Laves and carbides are formed during the final solidification stages of nickel based superalloy coatings deposited during the gas tungsten arc welding cold wire process. However, when aged at high temperatures, other phases can precipitate in the microstructure, like the @c'' and @d phases. This work presents a new application and evaluation of artificial intelligent techniques to classify (the background echo and backscattered) ultrasound signals in order to characterize the microstructure of a Ni-based alloy thermally aged at 650 and 950^oC for 10, 100 and 200h. The background echo and backscattered ultrasound signals were acquired using transducers with frequencies of 4 and 5MHz. Thus with the use of features extraction techniques, i.e., detrended fluctuation analysis and the Hurst method, the accuracy and speed in the classification of the secondary phases from ultrasound signals could be studied. The classifiers under study were the recent optimum-path forest (OPF) and the more traditional support vector machines and Bayesian. The experimental results revealed that the OPF classifier was the fastest and most reliable. In addition, the OPF classifier revealed to be a valid and adequate tool for microstructure characterization through ultrasound signals classification due to its speed, sensitivity, accuracy and reliability.