Hybrid modelling of the contact gap conductance heat transfer in welding process

  • Authors:
  • Hua Wang;Paul A. Colegrove;Jörn Mehnen

  • Affiliations:
  • Helmholtz-Zentrum Geesthacht, Institute of Materials Research, Materials Mechanics, Solid-State Joining Processes, Max-Planck-Str. 1, 21502 Geesthacht, Germany;Cranfield University, Cranfield, Bedfordshire MK43 0AL, United Kingdom;Cranfield University, Cranfield, Bedfordshire MK43 0AL, United Kingdom

  • Venue:
  • Advances in Engineering Software
  • Year:
  • 2014

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Abstract

One of the difficulties encountered in thermal modelling of welding processes is the determination of the input parameters and in particular the thermal boundary conditions. This paper describes a novel method of determining these values using an artificial neural network to solve the Inverse Heat Conduction Problem using the thermal history as input data. The method has been successfully applied to models that represent the heat transfer to the backing bar with a contact gap conductance heat transfer. Both constant and temperature dependent values of the contact gap conductance heat transfer coefficient have been used. The ANN was able to find the contact gap conductance heat transfer successfully in both cases, however the error was significantly lower for the constant value. The key to successful implementation is the ANN topology (e.g. generalized feedforward), and the development of effective methods of abstracting the thermal data.