Machine vision for feedback control in a steel rolling mill

  • Authors:
  • Paul O'Leary

  • Affiliations:
  • Chair of Automation, University of Leoben, Leoben, Austria

  • Venue:
  • Computers in Industry - Special issue: Machine vision
  • Year:
  • 2005

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Abstract

This paper presents an application of an image processing system in the monitoring and control of the hot-rolling of steel bars. A robust implementation both with respect to camera packaging and data transmission has been choosen. A gigabit ethernet network is used for all communication within the system, whereby a switch with integrated fire-wall is used to distribute the data and provide connection to the outside world.The image processing algorithms use statistical estimates of confidence to ensure robust operation under extreme conditions. Feedback-control requires a sampling rate approximately 10 times higher that the bandwidth of the system which is to be controlled [K.J. Astrm, T. Hgglund, PID Controllers: Theory, Design, and Tuning, Instrumental Society of America, 1995 [1], Jukka Lieslehto, Wap application for pid controller tuning, in: Proceedings of the 2000 IEEE International Symposium on Computer-aided Control System Design, vol. September 25-27, Ancorage, Alaska, USA, 2000, pp. 168-172 [2]]. The system demonstrates the acquisition and processing of 500 frames per second in real time, this is commensurate with 50 Hz bandwidth presently possible for hydraulic systems. This opens the door to real-time feedback control using digital image processing.