A level set simulation of dendritic solidification with combined features of front-tracking and fixed-domain methods

  • Authors:

  • Lijian Tan;Nicholas Zabaras

  • Affiliations:

  • Materials Process Design and Control Laboratory, Sibley School of Mechanical and Aerospace Engineering, 188 Frank H.T. Rhodes Hall, Cornell University, Ithaca, NY 14853-3801, USA;Materials Process Design and Control Laboratory, Sibley School of Mechanical and Aerospace Engineering, 188 Frank H.T. Rhodes Hall, Cornell University, Ithaca, NY 14853-3801, USA

  • Venue:
  • Journal of Computational Physics
  • Year:
  • 2006

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Abstract

A method combining features of front-tracking methods and fixed-domain methods is presented to model dendritic solidification of pure materials. To explicitly track the interface growth and shape of the solidifying crystals, a front-tracking approach based on the level set method is implemented. To easily model the heat and momentum transport, a fixed-domain method is implemented assuming a diffused freezing front where the liquid fraction is defined in terms of the level set function. The fixed-domain approach, by avoiding the explicit application of essential boundary conditions on the freezing front, leads to an energy conserving methodology that is not sensitive to the mesh size. To compute the freezing front morphology, an extended Stefan condition is considered. Applications to several classical Stefan problems and two- and three-dimensional crystal growth of pure materials in an undercooled melt including the effects of melt flow are considered. The computed results agree very well with available analytical solutions as well as with results obtained using front-tracking techniques and the phase-field method.