Fatigue based 3D structural design optimisation implementing genetic algorithms and utilising the generalised Frost-Dugdale crack growth law

  • Authors:
  • K. Krishnapillai;R. Jones

  • Affiliations:
  • CIEAM, Department of Mechanical Engineering, Monash University, Clayton, Melbourne, Victoria, Australia;CIEAM, Department of Mechanical Engineering, Monash University, Clayton, Melbourne, Victoria, Australia

  • Venue:
  • EC'08 Proceedings of the 9th WSEAS International Conference on Evolutionary Computing
  • Year:
  • 2008

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Abstract

The research presented here utilises the 'Generalised Frost-Dugdale law' with a genetic algorithm in a numerical three-dimensional fatigue based optimisation study of a 7050-T7451 aluminium structure. Genetic algorithm has been utilised in many stress based optimisation applications, however to date, it has not been used in a three dimensional structural fatigue based optimisation study involving short crack lengths. The generalised Frost-Dugdale law was developed to allow for the accurate prediction of fatigue crack growth from short crack lengths. Consequently, design against fatigue failure can include the analysis of near-threshold crack propagation. The structural optimisation procedure proposed integrates 3D geometrical modelling, structural analysis and optimization into one complete and automated computer-aided design process. This paper indicates that the proposed combined procedure provides a more accurate and robust optimised solution. It was discovered that the results resembled the solutions from other optimisation algorithms. As a result, this procedure illustrates a procedure for the design of light weight structures using a fatigue based optimisation in conjunction with a genetic algorithm. Furthermore, the possibility of the application of the generalised Frost-Dugdale model in design optimisation has been demonstrated.