Simulation-based sustainable manufacturing system design

  • Authors:
  • Juhani Heilala;Saija Vatanen;Hannele Tonteri;Jari Montonen;Salla Lind;Björn Johansson;Johan Stahre

  • Affiliations:
  • VTT Technical Research Centre of Finland, VTT, FINLAND;VTT Technical Research Centre of Finland, VTT, FINLAND;VTT Technical Research Centre of Finland, VTT, FINLAND;VTT Technical Research Centre of Finland, VTT, FINLAND;VTT Technical Research Centre of Finland, Tampere, Finland;Chalmers University of Technology, Gothenburg, Sweden;Chalmers University of Technology, Gothenburg, Sweden

  • Venue:
  • Proceedings of the 40th Conference on Winter Simulation
  • Year:
  • 2008

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Abstract

Manufacturing simulation and digital engineering tools and procedures have had a positive impact on the manufacturing industry. However, to design a sustainable manufacturing system, a multitude of system dimensions must be jointly optimized. This paper proposes an integrated simulation tool helping to maximize production efficiency and balance environmental constraints already in the system design phase. Lean manufacturing, identification and elimination of waste and production losses, and environmental considerations are all needed during development of a sustainable manufacturing system. Engineers designing the manufacturing system need decision support, otherwise sub-optimization is more likely to occur. We present methods for calculating energy efficiency, CO2 emissions and other environmental impacts integrated into factory simulation software.