Tool-path generation for sidewall machining

  • Authors:
  • Minho Chang;Chong Man Kim;Sang C. Park

  • Affiliations:
  • Department of Mechanical Engineering, Korea University, Anam-Dong, Senogbuk-Gu, Seoul, Republic of Korea;Department of Industrial and Management Engineering, Myongji University, San 38-2, Namdong, Cheoin-gu, Yongin, Republic of Korea;Department of Industrial Engineering, Ajou University, San 5, Woncheon-dong, Yeongtong-gu, Suwon, Republic of Korea

  • Venue:
  • Computers and Industrial Engineering
  • Year:
  • 2009

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Abstract

Presented in this paper is a tool-path generation procedure for sidewall machining, a process that is essential in the fabrication of many mechanical parts. While sculptured surface machining has received a significant amount of attention, there has been relatively less study of the technological requirements of sidewall machining. In this paper, three technological requirements are identified: (1) machining clean-up regions after rough machining, (2) avoiding unbalanced tool wear, and (3) retaining down-milling. For the generation of a roughing tool-path, the PWID offset algorithm is utilized. After roughing, it is necessary to identify the clean-up regions. Identifying these regions requires two major computations: a 2D-curve offsetting and a 2D-booleaning operation. To avoid these heavy operations, this paper proposes a method that identifies clean-up regions by making use of the byproducts (interfering ranges) of the PWID offset algorithm. As a result, it is possible to identify clean-up regions efficiently with minimum effort.