A virtual metrology system for semiconductor manufacturing

  • Authors:
  • Pilsung Kang;Hyoung-joo Lee;Sungzoon Cho;Dongil Kim;Jinwoo Park;Chan-Kyoo Park;Seungyong Doh

  • Affiliations:
  • Department of Industrial Engineering, Seoul National University, San 56-1, Shillim-dong, Kwanak-gu, 151-744 Seoul, Republic of Korea;Department of Engineering Science, University of Oxford, OX1 3PJ Oxford, UK;Department of Industrial Engineering, Seoul National University, San 56-1, Shillim-dong, Kwanak-gu, 151-744 Seoul, Republic of Korea;Department of Industrial Engineering, Seoul National University, San 56-1, Shillim-dong, Kwanak-gu, 151-744 Seoul, Republic of Korea;Management Engineering, KAIST Business School, Seoul, Republic of Korea;Department of Management, Dongguk University, Pil-dong, Jung-gu, Seoul, 100-715, Republic of Korea;Samsung Electronics Co. LTD., 416 Maetan-dong Yeongtong-gu, Suwon Gyeonggi-do, Republic of Korea

  • Venue:
  • Expert Systems with Applications: An International Journal
  • Year:
  • 2009

Quantified Score

Hi-index 12.05

Visualization

Abstract

Nowadays, the semiconductor manufacturing becomes very complex, consisting of hundreds of individual processes. If a faulty wafer is produced in an early stage but detected at the last moment, unnecessary resource consumption is unavoidable. Measuring every wafer's quality after each process can save resources, but it is unrealistic and impractical because additional measuring processes put in between each pair of contiguous processes significantly increase the total production time. Metrology, as is employed for product quality monitoring tool today, covers only a small fraction of sampled wafers. Virtual metrology (VM), on the other hand, enables to predict every wafer's metrology measurements based on production equipment data and preceding metrology results. A well established VM system, therefore, can help improve product quality and reduce production cost and cycle time. In this paper, we develop a VM system for an etching process in semiconductor manufacturing based on various data mining techniques. The experimental results show that our VM system can not only predict the metrology measurement accurately, but also detect possible faulty wafers with a reasonable confidence.