Multiple machine continuous setup lotsizing with sequence-dependent setups

  • Authors:
  • Bernardo Almada-Lobo;Diego Klabjan;Maria Antónia Carravilla;José F. Oliveira

  • Affiliations:
  • DEIG--Faculdade de Engenharia da Universidade do Porto, Porto, Portugal 4200-465;Department of Industrial Engineering and Management Sciences, Northwestern University, Evanston, USA;Faculdade de Engenharia, da Universidade do Porto, Instituto de Engenharia de Sistemas e Computadores do Porto Campus da FEUP, Porto, Portugal;Faculdade de Engenharia, da Universidade do Porto, Instituto de Engenharia de Sistemas e Computadores do Porto Campus da FEUP, Porto, Portugal

  • Venue:
  • Computational Optimization and Applications
  • Year:
  • 2010

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Abstract

We address the short-term production planning and scheduling problem coming from the glass container industry. A furnace melts the glass that is distributed to a set of parallel molding machines. Both furnace and machine idleness are not allowed. The resulting multi-machine multi-item continuous setup lotsizing problem with a common resource has sequence-dependent setup times and costs. Production losses are penalized in the objective function since we deal with a capital intensive industry. We present two mixed integer programming formulations for this problem, which are reduced to a network flow type problem. The two formulations are improved by adding valid inequalities that lead to good lower bounds. We rely on a Lagrangian decomposition based heuristic for generating good feasible solutions. We report computational experiments for randomly generated instances and for real-life data on the aforementioned problem, as well as on a discrete lotsizing and scheduling version.