Brief paper: Control of dynamic keyhole welding process

  • Authors:
  • Y. M. Zhang;Y. C. Liu

  • Affiliations:
  • Center for Manufacturing and Department of Electrical and Computer Engineering, University of Kentucky, Lexington, KY 40506, USA;Center for Manufacturing and Department of Electrical and Computer Engineering, University of Kentucky, Lexington, KY 40506, USA

  • Venue:
  • Automatica (Journal of IFAC)
  • Year:
  • 2007

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Abstract

Weld joint penetration control is a basic research topic in the welding research community. The authors propose using an innovative plasma arc welding process referred to as the quasi-keyhole process to achieve less application-dependent weld joint penetration sensing and control. To control the quasi-keyhole process, the peak current and keyhole sustaining current are selected as the control variables to maintain the keyhole establishment and sustaining periods at desired values. The dynamic quasi-keyhole process is approximated by a linear model with interval parameters. A control algorithm has been developed for the multivariable interval quasi-keyhole process based on a predictive control algorithm for interval SISO models. Experiments have been conducted to test the effectiveness of the control system developed.