Using Laser Defect Avoidance to Build Large-Area FPGAs

  • Authors:
  • Glenn H. Chapman;Benoit Dufort

  • Affiliations:
  • -;-

  • Venue:
  • IEEE Design & Test
  • Year:
  • 1998

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Abstract

Chip defect densities set the complexity limits of FPGAs. However, wafer-scale techniques expand this with defect avoidance routing around flawed blocks to build working systems. FPGAs have the features required for successful defect avoidance systems: repeatable cells, built-in switchable flexible routing, and potentially large number of applications. Laser-formed connections/cuts switches are effective in bypassing fabrication time defects in cell power, clocks, and signal buses, thus creating defect-free large working systems. Experiments on test FPGAs show laser defect avoidance routing signal delays 50% those of active switches. Thus laser defect avoidance after fabrication eliminates errors creating large-area FPGAs whose defective cell distribution is nearly unseen by the user.