IC quality and test transparency

  • Authors:
  • E. J. McCluskey;Fred Buelow

  • Affiliations:
  • Center for Reliable Computing, Departments of Electrical Engineering and Computer Science, Stanford University, Stanford, CA;ADA, Santa Clara, CA

  • Venue:
  • ITC'88 Proceedings of the 1988 international conference on Test: new frontiers in testing
  • Year:
  • 1988

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Abstract

How thorough must functional testing of digital ICs be to guarantee adequate quality? In other words, is fault grading necessary? If yes, how high must the single-stuck fault coverage be? This paper shows that, not only is fault grading required, but that extremely high single-stuck fault coverage is probably necessary. The results presented here are extensions of previous work in this area by T.W. Williams. The extensions consist of: 1. removing the assumption of a one-to-one correspondance between chip defects and single-stuck faults, 2. demonstrating that, for high quality levels, the dependence of quality on test coverage is linear rather than exponential; and that for high yields, the dependence of quality on yield is also linear; and 3. showing that the yield used in the calculations should be functional rather than die yield. The theoretical results are compared with data obtained from measurements at a production IC facility.