Failure modes for stiction in surface-micromachined MEMS

  • Authors:
  • Abhijeet Kolpekwar;Ronald D. Blanton;David Woodilla

  • Affiliations:
  • -;-;-

  • Venue:
  • ITC '98 Proceedings of the 1998 IEEE International Test Conference
  • Year:
  • 1998

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Abstract

Wafer-level testing of surface-micromachined sensors provides new challenges to the test community.Currently, there is no method available for performingdirect measurements to assess faulty micromechanicalstructures. Most commercial methods use electricalmeasurements to deduce the physical source of failures in the micromechanical structure. As a result, theprocess of identifying various failure modes (electricalmeasurements) and accurately mapping them to theunderlying physical failure mechanisms of the mechanical sensor becomes highly complex. Several sources offailures that include particulates and stiction complicate the situation even more. Here, we provide a casestudy of the Analog Devices ADXL75 Accelerometer.One failure category called stuck/tipped beams is investigated and a methodology is developed to uniquelydistinguish failures either caused by stuck or tippedbeams. The proposed method is easy to implement andthe information obtained can be critical for yield improvement.