ELF-Murphy Data on Defects and Test Sets

  • Authors:
  • E. J. McCluskey;Ahmad Al-Yamani;James C. -M Li;Chao-Wen Tseng;Erik Volkerink;Francois-Fabien Ferhani;Edward Li;Subhasish Mitra

  • Affiliations:
  • -;-;-;-;-;-;-;-

  • Venue:
  • VTS '04 Proceedings of the 22nd IEEE VLSI Test Symposium
  • Year:
  • 2004

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Abstract

We at CRC have designed and LSI Logic has manufacturedtwo test chip designs;these were used to investigate thecharacteristics of actual production defects and theeffectiveness of various test techniques in detecting theirpresence. This paper presents a characterization of thedefects that shows that very few defective chips act as ifthey had a single-stuck fault present and that most of thedefects cause sequence-dependent behavior.A variety of techniques are used to reduce the size of testsets for digital chips. They typically rely on preserving thesingle-stuck-fault coverage of the test set. This strategydoesn't guarantee that the defect coverage is retained.This paper presents data obtained from applying a varietyof test sets on two chips (Murphy and ELF35) andrecording the test escapes. The reductions in test size canthus be compared with the increases in test escapes. Thedata shows that, even when the fault coverage is preserved,there is a penalty in test quality. Also presented is the datashowing the effect of reducing the fault coverage.Techniques studied include various single-stuck-faultmodels including inserting faults at the inputs of complexgates such as adders, multiplexers, etc. This technique iscompatible with the use of structural RTL netlists. Othertechniques presented include compaction techniques anddon't care bit assignment strategies.